BATTERY ERP Smart ERP software for battery manufacturing

Powering smarter battery manufacturing

An intelligent cloud ERP built to run the complete lifecycle of battery manufacturing, from planning and production to inventory, warehousing, machines and business insight.

Cloud ERP
Paperless operations
Fully customisable
Smart Mfg.Built for battery plants
Real-timeVisibility across operations
Any deviceCloud access, anywhere
Fully yoursComplete customisation
Zero paperDigital-first workflows
Dedicated teamSupport that knows ERP
About Battery ERP

More than an ERP. A digital manufacturing advantage.

With Battery ERP you get much more than software. You get a technology partner that understands how battery plants actually run, and an ERP shaped around your processes rather than the other way round.

Industry depth

Modules designed around battery production, from material planning to warranty.

One connected system

Every department works from the same live data, in one place.

Tailored to you

Complete customisation so the ERP fits your plant, not a template.

Partners, not vendors

A dedicated support team that stays with you after go-live.

01
PlanningDemand, materials, capacity
PLAN
02
ProductionShop-floor execution
MAKE
03
InventoryStock across warehouses
STORE
04
QualityChecks & traceability
VERIFY
05
DispatchDistributors & dealers
SHIP
06
AnalyticsReports for every level
LEARN
Core capabilities

Everything your battery factory needs to operate smarter

Cloud ERP

Run the plant from anywhere. Secure cloud access from multiple devices keeps every team on the same live information.

Strong Data Security

Your production and business data stays protected and under control.

Total Visibility

See production, stock and dispatch across the business in real time.

Paperless Operations

Replace registers, job cards and spreadsheets with digital workflows that are faster and easier to audit.

Complete Customisation

Screens, workflows and reports configured to your plant's way of working.

Dedicated Support

A specialist team that helps you implement, adopt and grow with the platform.

Talk to an expert
ERP manufacturing

One intelligent platform. Every stage of production.

01

Planning Process

Plan production with accurate resources, so you cut overspending and inefficiency before work reaches the floor.

  • Demand-led production plans
  • Material requirement planning
  • Resource & cost estimates
Tracks · plan vs capacity
Plates
Assembly
Formation
Packing
Materials readyFormation near limit
02

Production

Manage production data and schedule production plans in one place, with live status from every line.

  • Work orders & scheduling
  • Shift-wise production entry
  • Live line status
Tracks · line status
Line A · RunningLine B · RunningLine C · ChangeoverLine D · Scheduled
Output
Scrap
03

Warehouse Management

Track inventory and stock movement across multiple warehouses, from plant to dealer, with full cost control.

  • Multi-warehouse inventory
  • Stock transfers & movement
  • Delivery visibility
Tracks · stock by location
Plant
Regional
Distributor
Transfer in transit
04

Product Lifecycle

Follow every battery from raw material to customer and warranty, with one connected record.

  • Raw material to dispatch
  • Dealer & customer stages
  • Warranty and service
Tracks · lifecycle stage
Raw materialManufacturingQualityWarehouseDispatchDealerCustomerWarranty
05

Machine Planning

Plan machine loads, capacity and maintenance so every asset is used well and downtime is visible.

  • Machine capacity planning
  • Utilisation & downtime
  • Maintenance schedules
Tracks · utilisation
Casting
Pasting
COS
Maintenance due
06

Quality & Traceability

Trace every batch back through production and materials, so quality issues are found fast and fixed at the source.

  • Batch & serial traceability
  • Quality check records
  • Material-to-product links
Tracks · batch trace
Lead lotGrid batchPlate setBattery serial
QC passed
07

Logistics

Coordinate dispatch to distributors and dealers with clear delivery status for every shipment.

  • Dispatch planning
  • Delivery status
  • Distributor & dealer flows
Tracks · dispatch queue
DeliveredIn transitAwaiting approval
Loaded
08

Analytics

Cross-functional reports that turn plant data into clear decisions for managers and leadership.

  • Management dashboards
  • Production & cost reports
  • Sales forecasting
Tracks · weekly trend
Production planning

Plan precisely. Spend wisely. Produce more.

Reduce overspending and inefficiencies throughout production with better planning, accurate resources and improved production processes.
Production schedule · this weekSYNCED
Grid casting
WO-1042WO-1047
Pasting
WO-1042WO-1047
Assembly
WO-1042 · 2 shifts
Formation
WO-1042
Packing
Dispatch
MONTUEWEDTHUFRISATSUNMON
Raw material status
Lead
Separators
Containers
Acid
Terminals
Reorder: terminals
Machine availability 85%
Capacity loaded 70%
Weekly target
0 / 8,000 units
Cost per unit vs plan
ActualPlan

Illustrative sample data

Warehouse management

Complete visibility across every warehouse

Follow stock as it moves from your plant to the dealer's shelf, and control the cost of every step in between.

PlantFinished goods out
WarehouseMulti-location stock
DistributorRegional supply
DealerPoint of sale
01Inventory tracking

Live stock levels by item and location.

02Stock movement

Every transfer recorded and traceable.

03Multi-warehouse

Manage all locations in one system.

04Delivery visibility

Know where every shipment stands.

05Cost control

See holding and movement costs clearly.

Product lifecycle

Every battery, fully accounted for. Cradle to warranty.

A single connected record follows each product through all eight stages of its life.

01Raw Material
02Manufacturing
03Quality Check
04Warehouse
05Dispatch
06Dealer
07Customer
08Warranty / Service
Before the line

Material receipts, bills of material and planning linked to each production order.

On the line

Production and quality records captured digitally at each stage, ready for traceability.

After the plant

Warehouse, dispatch, dealer and customer stages connected through to warranty and service.

Machine planning

Every machine. Every minute. Accounted for.

Plan machine loads against real capacity, see downtime as it happens, and keep maintenance on schedule so production stays on track.

  • Machine efficiency
  • Downtime tracking
  • Production capacity
  • Maintenance planning
  • Utilisation
  • Performance reporting
Machine floor · live
RunIdleDownMaint.
GC-0191%
GC-0288%
PS-01—
PS-0284%
CU-01PM
CU-0279%
AS-0186%
AS-020%
HS-0192%
FM-0181%
FM-02—
PK-0190%
Utilisation trend
Downtime by cause
Changeover
Breakdown
Planned PM
COREBattery ERP
Production Warehouse Sales Finance Logistics Management
Real-time notifications

The right people know. The moment it happens.

Instant alerts connect departments, so decisions are made on what is happening now, not on yesterday's report.

Production completedBatch on Line C ready for QC
Stock alertSeparators below reorder level
Machine downtimeAssembly AS-02 stopped
Dispatch updateShipment left for distributor
Approval requiredPurchase order awaiting sign-off
Production project management

Run manufacturing projects with management-level clarity

Production, logistics and cost accounting in one view, with reporting that works across functions.

Manufacturing projects
OverviewProductionLogisticsCosting
ProjectStatusStageProgress
Automotive range · Q-runPRJ-204RunningAssembly
Inverter series expansionPRJ-207PlannedPlanning
Export order packingPRJ-199On holdLogistics
E-rickshaw batchPRJ-191CompletedDispatched
Manufacturing projects
Production status
Logistics
Cost accounting
Cross-functional reporting
Management overview
Built for battery makers

Built around the complexity of battery manufacturing

Battery plants juggle heavy materials, multi-stage processes, formation cycles and long dealer networks. Generic ERPs miss the detail. Battery ERP is built for it.

ProductionMulti-stage lines
MaterialsLead, separators, acid
MachinesCapacity & uptime
InventoryRM, WIP, finished goods
WarehousesPlant to dealer
QualityChecks at every stage
TraceabilityBatch to serial
LogisticsDispatch & delivery
CostTrue cost per unit
ForecastingDemand-led planning
Technology

Connected manufacturing. Intelligent decisions.

ERP, IoT, machines, people and warehouses feeding one intelligence hub.

~70%

Nearly 70% of manufacturers credit the IoT with increasing their profitability.

SOURCE: FORBES, 2019 · AS CITED ON BATTERYERP.COM
Cloud ERP

Your whole plant, on every screen.

Battery ERP runs in the cloud, so managers, supervisors and sales teams work from the same live data on laptop, tablet or phone.

  • Access from anywhere
  • Multiple devices
  • Real-time information
  • Secure data
  • Centralised operations
Security

Your manufacturing data. Protected.

Strong data security is built into the platform, so your production, inventory and business records stay safe and available.

01
Data security

Sensitive production and business data protected by design.

02
Automatic backup

Records backed up without manual effort.

03
Controlled access

People see only what their role requires.

04
Reliable infrastructure & continuity

Cloud hosting that keeps the business running.

Why Battery ERP

From managing the plant to mastering it

Before

Traditional management

  • Manual processes
  • Paperwork everywhere
  • Limited visibility
  • Delayed reporting
  • Inventory uncertainty
  • Reactive decisions
With Battery ERP

Intelligent ERP

  • Digital workflows
  • Paperless operations
  • Real-time visibility
  • Instant reporting
  • Inventory control
  • Data-driven decisions
Customer stories

Trusted on real battery production floors

Manufacturers across India run their plants on the platform.

With Zero - Downtime and extremely User Friendly system we have shifted all our major paper work to twoiq's ERP.
SI
Solance IndustriesGujarat, India
twoiq's ERP has fully calibrated with our Production Unit. Managing Production Data and scheduling Production Plan has never been easier!
DB
Dixon BatteriesTelangana, India
Get started

Ready to build a smarter battery factory?

See how an intelligent ERP platform can transform your manufacturing operations.

Contact

Let's talk about your plant

Tell us how you manufacture today. We'll show you how Battery ERP fits.

AddressC 317, Siddhivinayak Business Tower, Behind M.G. Motors, SG Highway, Makarba, Ahmedabad, Gujarat 380051, India
Emailinfo@safekt.com
Phone+91 98242 76936

Request a demo

A walkthrough tailored to your production process.